What is production capacity of the whole standard production machine line of pleated filter cartridge?

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Author : indrofiltermachine.com
Update time : 2020-07-21 11:21:21
What is production capacity of the whole standard production machine line of pleated filter cartridge?
In one complete standard production machine line of pleated filter cartridge, following machines are included:
Filter media pleating machine-medium seam welding machine-filter cutting machine-filter cap welding machine-filter length welding machine-filter adaptors welding machine
Then what is production capacity of the whole standard production machine line? How many pieces of pleated filter cartridge can be produced per 8 hours in one line?
Here is the production capacity of each machine:
A-Filter media pleating machine: approximately 120 pleats per minute, 1 piece of filter per minute.
B-Middle seam welding machine:
PP membrane pleats middle seam welder: About 10-15s per welding circle, and 1 piece per welding circle.
PTFE/fiberglass/Nylon/PES/PVDF membrane pleats middle seam welder: about 45s-50s per welding circle, and 1 piece per welding circle.
C-FILTER CUTTER:
Small cutting machine, double head: it can cut 6-8 pieces of filter per minute.
Large cutting machine: 4 pieces per cutting-pass through, each pass needs 40-50s, approximately 6pcs each minute.
D-Filter cartridge cap welding machine:
Cap welding machine with high capacity -for small diameter filter: 35s per welding circle, 2pcs of filter per welding circle.
Cap welding machine with high capacity-high flow filter: 55s per welding circle, 2pcs of filter per welding circle.
E-Filter cartridge length connector welding machine
Filter length connector welder with high capacity-for small diameter: 25s per welding circle, 2pcs of filter per welding circle.
F-Filter cartridge adaptors welding machine: 25s per welding circle, 2pcs of filter per welding circle.
Taking into account the time required for manual assembly, a complete production line with 4-6 people and 1 set of machine at each step can produce 300-400 complete pieces of 10-inch filter cartridges every 8 hours per day. At first, if the assembly is not skilled, can produce about 200piecs per 8 hours a day.